Machining Examples

Pump bodies for injection systems 

• Machine CS/CI
  
• Operation: deburring 
• Automation with gantry loader 
• Deburring: 25 s per component 
• Multiple workholding fixtures reduce cycle times 

Cylinders for injection systems 

• Machine: CI
• Operation: deburring / polishing / recessing the surface 
• Automation with gantry loader 
• Deburring / polishing: 10 s per component 
• Recessing the surface: 17 s per component 
• Multiple workholding fixtures reduce cycle times 

Flange for injection systems 

• Machine: CI
• Operation: Deburring 
• Loading by robot 
• Deburring: 40 s per component 
• Multiple workholding fixtures reduce cycle times 

Drive hub 

• Machine: CI
• Operation: Deburring 
• Automation with gantry loader 
• Deburring: 60 s per component 
• Multiple workholding fixtures reduce cycle times 

Guide wheel shaft

• Machine: CI
• Operation: Deburring 
• Automation with gantry loader 
• Deburring: 60 s per component 
• Multiple workholding fixtures reduce cycle times 

Synchroniser hub 

• Machine: CI
• Operation: Deburring 
• Loading by hand 
• Deburring: 30 s per component 
• Multiple workholding fixtures reduce cycle times  

Gear 

• Machine: CI
• Operation: Deburring 
• Loading by hand
• Deburring: 30 s per component 
• Multiple workholding fixtures reduce cycle times 

Gear shaft 

• Maschine CI
• Operation: Deburring 
• Loading by hand
• Deburring: 30 s per component 
• Multiple workholding fixtures reduce cycle times 

Rotor: component for camshaft adjuster

• Machine: CI
• Operation: Deburring 
• Loading by robot 
• Deburring: 15 s per component 
• Multiple workholding fixtures reduce cycle times 

Rocker arm 

• Machine: CI
• Operation: Deburring 
• Loading by hand 
• Deburring: 25 s per component 
• Multiple workholding fixtures reduce cycle times  

Steel piston – deburring 

• Machine: CS
• Operation: Deburring 
• Loading by robot
• Deburring: 38 s per component 
• Multiple workholding fixtures reduce cycle times 

Steel piston – drilling oil channels 

• Machine CS
• Operation: Drilling 
• Loading by robot 
• Drilling: 2.5 min per component (4mm/min) 
• Multiple workholding fixtures reduce cycle times